Development & Technology
- Personalized service and tailor-made for each project.
- Viability study and initial technical study of needs and expectations of the client - applied know-how in drawings, technical specifications, materials, processes, machines, etc.
- Multidisciplinary committies of R&D and innovation and national and international partnerships - consultants, technicians, research institutes, associations, agencies, masters, etc.
- State of the art softwares, simulators, advanced equipments and systems of prototyping.
- Funtional division into specific business units:
- Injection
- Injection Blow
- Injection Stretch Blow
- Blow
- Spare parts
Engineering
- Tailor-made projects and molds in a technical and economic sphere.
- Applied engineering in conception and development of molds, their components and peripheral devices:
- material analysis
- applying the best surface coatings
- standardized elements
- state of the art hot runner systems
- rheology studies / refrigeration systems
- interchangeable modular concept
- studies aimed at cycle time reduction and performance guaranty
- defining and optimizing package weight
- 3D software for project and mold development
- machining programming (CAM)
- manufacturing of prototypes, offsets and pilot molds
- Highly qualified technical team, made up of engineers and national and international partners – consultants, technicians, research institutions, associations, etc.
- Latest software, simulators and monitoring systems – reliability, precision and repeatability
- Functional division into specific business units:
- Injection
- Injection Blow / Injection Stretch Blow
- Blow
- Spare parts
Manufacture
- Modern industrial park with high performance equipment and technology:
- CNC High Speed machining centers with pallets (3, 4 and 5 axis)
- CNC electro-erosion machines (penetration and wire) equiped with magazines and electrode changers
- Multi-task CNC lathe
- Process integration systems Erowa / 3R
- Precision machining
- CNC deep drilling machines
- Rapid prototyping
- High precision tridimensional measuring equipment
- Quality control and tests laboratories
- National and international suppliers qualified and certified by Moltec Quality System.
- Systemic view of all the productive process – assertiveness and repeatability.
- Quality management assured by productive process control and continued through the analysis of risk applied in each development phase of the product.
- Specific mold assembly technological units:
- Injection
- Injection Blow / Injection Stretch Blow
- Blow
Validation
- Tests center with high technology machines for tryouts and FATs (Factory Acceptance Tests) and able to reproduce the future use and needs of the product with precision and reliability.
- Package production capacity starting from prototypes, offsets, pilot molds or definite molds.
- Reserved area for installation and technical acceptance of Moltec molds conditioned in clients’ machines.
- Validation of molds and packages according to specification standards and clients’ technical requirements or Moltec standards of approval and quality, through sampling and critical analysis.
- Production of pilot lots.
After sales and services
- Technical assistance and training services.
- Full support in replacement parts and upgrades.
- Moltec original parts – reliability, performance guarantee and quality.
- Mold installation, commissioning and process optimization.
- Technical documentation available of all the molds, their componentes and peripheral devices.
- Extensively presence – Brazil and Latin America.